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Metal Sign Cost Explained: What to Expect When Budgeting for Quality and Durability

  • Writer: The Sign Company UK
    The Sign Company UK
  • 2 days ago
  • 4 min read

Metal signs custom options vary widely in cost depending on size, material, design complexity, and finish. On average, metal signs custom typically cost between £50 and £300, but custom or large signs can exceed this range significantly.


The choice of metal—such as aluminium, steel, or tin—affects both durability and price. Additional factors like printing method and mounting options also influence the final cost.



Key Takeways


  • Metal sign prices depend largely on size and material.

  • Metal signs custom designs usually increase the cost.

  • Additional features like mounting and finish add to the price.


custom metal sign

Factors Influencing Metal Sign Cost


Several elements directly impact the price of a metal sign. These include the choice of material, the size and thickness of the sign, how complex the design is, and the type of finishing or coating applied. Metal signs custom orders may have different pricing structures based on these factors.



Material Selection


The material chosen for a Metal sign significantly affects its cost. Common options include aluminium, steel, copper, and brass. Aluminium is lightweight and corrosion-resistant, making it affordable and popular.

Steel signs tend to be heavier and more durable but cost more due to the raw material's price and additional treatments to prevent rust. Copper and brass are premium metals, often used for decorative or high-end signs, and they carry a higher cost.


The price also changes depending on whether the metal is recycled or virgin, with recycled materials typically costing less.



Size and Thickness


The overall dimensions of a Metal sign dictate the amount of raw material needed, which directly affects cost. Larger signs require more metal and may also involve higher shipping and handling fees.


Thickness plays a crucial role too. Thicker signs use more material and provide greater durability, raising the price. Typical thicknesses range from 1mm to 3mm but can be custom.


Thicker signs are often required for outdoor use or where impact resistance is important, both of which increase costs accordingly.




Design Complexity



Intricate designs with detailed cuts, engraving, or multiple colours add to the manufacturing cost. Simple shapes with minimal text or graphics are less expensive.


Custom shapes and precision cutting using techniques like CNC machining or laser cutting raise labour and machine time costs. Adding raised letters, embossing, or 3D effects also increases production complexity and prices.

The amount of colour used, whether through paint, enamel, or digital printing, impacts cost as more steps and materials are involved. Metal signs custom designs with unique features will reflect these additional expenses.


large metal custom letters

Finishing and Coating Options


Protective finishes enhance durability, especially for outdoor signs, but they add to the price. Common finishes include powder coating, anodising, and clear lacquer.


Powder coating offers strong weather resistance and a range of colour options but increases cost due to application processes. Anodising is common for aluminium signs, providing corrosion resistance and a sleek look, typically costing more than basic painting.


Clear coatings protect metal from scratches and fading and add a slight premium. Special finishes like brushed or hammered textures also affect the final price, especially on Metal signs custom ordered for specific aesthetics.



Metal Sign Cost Considerations


Several factors influence the final cost of a metal sign. These include design specifics, installation requirements, quantity ordered, and maintenance needs over time. Each element adds a layer of cost that should be assessed carefully before purchase, especially for Metal signs custom made to order.



Customisation Charges


Customisation significantly affects pricing. Elements like unique shapes, intricate designs, or specific colours require extra labour and specialised equipment. For example, engraving or embossing on metal will increase costs due to the added production steps.


Material choice also impacts customisation fees. Aluminium and steel differ in price, with aluminium often costing more for complex finishes. Additionally, the more detailed the graphic work or typography, the higher the cost, as it demands precision.


Colour matching to client specifications can add charges. Special paints or coatings for durability and aesthetics elevate the final price. Rush orders with customised elements generally attract premium fees as well. Metal signs custom requests often involve these additional considerations.



Installation and Mounting Fees


Installation charges depend on the sign’s size, weight, and mounting location. For example, wall-mounted signs on brick or concrete require specialised anchors, increasing labour costs. Freestanding signs might demand a base or frame, adding material expenses.


Access challenges, such as working at height or in confined spaces, raise installation fees. Additional safety measures and equipment, like scaffolding or lifts, contribute to higher labour costs. Electrical connections for illuminated signs require qualified electricians, further increasing costs.


Mounting hardware quality also influences pricing. Stainless steel fixtures resist corrosion but cost more than standard options. The complexity of ensuring proper alignment and stability can extend installation time, reflected in fees. Metal signs custom installations may require specialised mounting solutions.



Bulk Order Pricing


Ordering multiple signs usually reduces the cost per unit. Manufacturers often offer discounts as quantities increase, spreading fixed setup costs over more items. This applies particularly to standard sizes and designs with minimal customisation.


However, bulk pricing depends on order complexity. Custom designs or varying specifications may limit discounts. Large orders also require longer production lead times, which could affect delivery schedules.


Bulk purchasing can reduce shipping expenses per unit when items are consolidated. Buyers should verify minimum order quantities to qualify for bulk rates. Coordination with suppliers ensures expectations match pricing benefits for Metal signs custom orders.


yolk golden letters custom

Ongoing Maintenance Expenses


Metal signs custom options may require maintenance to retain appearance and functionality. Factors such as environmental exposure, sign location, and material type dictate maintenance frequency and cost.


Regular cleaning prevents rust and grime build-up but might need specialised cleaners, especially for coated metals. Protective coatings may need reapplication after several years to prevent corrosion, adding to long-term expenses for metal signs custom designs.


Signs exposed to harsh weather or pollution tend to need more frequent upkeep. Planning for maintenance ensures the longevity of Metal signs custom installations.


 If you’re interested in exploring more options, check out our guide on custom made metal signs for unique designs, or dive into custom metal signs outdoor UK to find durable solutions perfect for outdoor spaces.

 
 
 

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